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Specialized
Casting Solutions
Specialized Casting Solutions
At RP Ferro Cast, we turn customer requirements into precision sand‑cast components—using proven processes, top‑grade materials, and strict quality controls. Our end‑to‑end service is built for engineers, procurement teams, and plant managers across India’s industrial sectors.
Grey Iron Casting
Proven for vibration damping and wear resistance, our GG20–GG40 castings are ideal for machine bases, pump bodies, and housings in demanding industrial settings.
Ductile (SG) Iron Casting
With 900–1200 MPa tensile strength and exceptional toughness, our SG iron castings suit high‑stress gears, couplings, and safety‑critical components.
Materials & Standards
Grey Iron (GG20–GG40)
- Excellent vibration damping and wear resistance
- Ideal for machine bases, housings, pump bodies
Ductile (SG) Iron
(900–1200 MPa tensile)
- Superior tensile strength and elongation
- Perfect for gears, couplings, and safety‑critical parts
Standards & Certifications
- Castings produced to IS, ASTM, ISO, DIN, and JIS specifications
- Full traceability and material test reports available on request
Production Capabilities
Size & Weight
- Single‑piece weights from 0.5 kg up to 70 kg
- Pattern dimensions up to 650 × 750 × 250 mm
- Optional Primer Coating for corrosion protection
- Optional Primer Coating for corrosion protection
- Optional Primer Coating for corrosion protection
- Optional Primer Coating for corrosion protection
- Optional Primer Coating for corrosion protection
Melting & Molding
- Two 500 kg IGBT Induction Furnaces for consistent melts and tight temperature control
- Semi‑automatic Green‑Sand Molding Lines (Foundry Master SMART) with PLC control for uniform molds Core Making
Core Making
- In‑house Cold‑Box Core Shop for complex internal geometries and thin‑wall cores
Sand Reclamation
- 20 T/hr Sand Plant recovers and reconditions up to 95% of used sand, reducing waste and cost
Finishing & Packing
- Automated Shakeout to separate sand
- Shot‑Blasting & Grinding to achieve required surface finish
- Optional Primer Coating for corrosion protection
- Secure packing and palletizing in our warehouse
Product Applications
Pump & Valve Industries
Electric Motor Industry
Automotive & Gear Box
General Engineering & Agriculture
Quality & Accreditations
FAQS
What casting materials do you offer?
We specialize in Grey Iron (GG20–GG40) and Ductile (SG) Iron (900–1200 MPa tensile), cast to IS, ASTM, ISO, DIN, and JIS standards.
What is your typical lead time?
Lead time varies based on order volume and complexity, typically ranging from 3 to 6 weeks.
What is your minimum order quantity (MOQ)?
Our MOQ depends on the part type, but we accept low volume orders for prototypes.
Can you handle small batch or prototype orders?
Yes, we regularly fulfill low-volume and prototype casting orders.
How do you ensure on-time delivery?
We follow strict project timelines and production schedules with regular status tracking.
